AES Bioprocess Controllers
Deluxe Benchtop Bioprocess Controller
The Deluxe Benchtop Bioprocess Controller (BPC) is a versatile and robust solution that optimizes cell culture processes across various applications, including process development and small-scale production. Equipped with advanced control features for agitation, aeration, pH, DO, and temperature, this controller delivers precise and predictable monitoring, reducing the need for repeated runs and saving valuable time and resources. Its modular design maximizes benchtop space, making it ideal for laboratories with limited space. Compatible with single-use and multi-use vessels, the Deluxe BPC seamlessly integrates into your workflow, offering flexibility and scalability from benchtop to full production scale. With optional features like real-time biomass measurement and CO2 control, this controller is tailored to meet the rigorous demands of biopharmaceutical manufacturing, making it a reliable and efficient platform for your bioprocessing needs.
Benefits of the Deluxe Benchtop BPC System:
- Comprehensive Process Control: Achieve precise management of critical parameters such as agitation, aeration, pH, DO, and temperature, ensuring optimal conditions for every stage of your cell culture process.
- Maximized Efficiency with Modular Design: The controller’s space-saving modular design reduces your benchtop footprint, making it ideal for labs with limited space, while still providing robust functionality and easy expandability.
- Flexible Vessel, Tubing Compatibility & Adaptable Design: Customize your setup with a wide selection of compatible vessels, including options from leading manufacturers, and seamlessly integrate with the AES tubing set for a fully optimized and flexible bioprocessing solution.
- Real-Time Data Monitoring and Automation: Benefit from advanced automation features, including real-time monitoring and control of critical process parameters and seamless integration with industry-standard DCS systems.
- Regulatory Compliance & Data Integrity: Ensure compliance with GMP and 21 CFR Part 11 standards while maintaining secure, reliable data management through robust integration with industry-leading automation systems.
Deluxe Benchtop Bioprocess Controller
Details & Technical Data
The Deluxe Benchtop Bioprocess Controller (BPC) is a sophisticated solution for optimizing cell culture processes across various applications. This controller is designed to meet the rigorous demands of modern bioprocessing and is engineered with advanced features for precise control over critical parameters such as pH, dissolved oxygen, temperature, and agitation. Its modular and compact design maximizes benchtop space, making it ideal for process development while offering easy scalability to larger systems for commercial manufacturing. Whether you’re working in cell and gene therapy, monoclonal antibody production, or vaccine development, the Deluxe Benchtop BPC delivers reliable, high-performance operations that comply with industry standards and regulations.
- Working Volume Capacity: 2L to 15L
- pH Control: 2 – 12 pH
- Dissolved Oxygen (DO) Control: 0 – 100% Air Saturation ± 1% reading
- Temperature Control Range: 0 – 100°C ± 0.15°C
- Motor Speed Range: 0 – 600 RPM (Mammalian) / 0 – 1200 RPM (Microbial)
- Agitation Direction Control: Bi-Directional
- Mass Flow Controllers (MFCs): 3 standard (Clean Compressed Air, O2, CO2) with an option for a 4th (N2)
- Flow Rate Range: 0.003 – 50 SLPM ± 3%
- On-Board Pumps: 4 pumps with Bi-Directional Stepper Motors (expandable to 7 with auxiliary module)
- Pump Speed Range: 0.2 – 200 RPM
- Pump Head Type: Peristaltic, Flip-Top Pump Heads
- Vessel Compatibility: Eppendorf, Sartorius, and Applikon vessels (Consult your sales rep for specific compatibility)
- Automation & Control Offering: Standard Rockwell™ software with Ethernet communication
- Optional Instrumentation: Real-time biomass measurement, CO2 control, and antifoam control
- Enclosure Rating: IP-21 Available
- Power Requirements: 120 – 230 VAC, 50/60 Hz, 1200 Watts
More details are available in the technical brochure.
Enhance your bioprocessing with AES Tubing Sets, designed for seamless integration with our Deluxe Benchtop Bioprocess Controller (BPC) units. Featuring high-quality tubing options, including Platinum-Cured Silicone and Thermoplastic Elastomer, these sets deliver reliable performance in critical applications. Each component is assembled and packaged in an ISO 14644-1 Class 7 Clean Room environment, ensuring superior sterility and quality. The tubing sets are sterilized using Gamma Irradiation (27.5-45 kGy), providing unmatched safety and biocompatibility, compliant with USP Class VI and ISO 10993 standards. AES Tubing Sets guarantee exceptional durability and purity, making them the perfect choice for your bioprocessing needs.
- Material Composition: Platinum-cured Silicone, Thermoplastic Elastomer, Polycarbonate, Polypropylene, Nylon
- Environmental Requirement: ISO 14644-1 Class 7 Clean Room Environment
- Sterilization Method: Gamma Irradiation (27.5-45 kGy)
- Compatibility: Specifically designed for AES Deluxe Benchtop BPC units and your chosen compatible vessel
- Compliance: USP Class VI, ISO 10993
More details are available in the technical brochure.
The Deluxe Benchtop Bioprocess Controller (BPC) is engineered to meet the stringent requirements of regulated environments. It is GMP compliant and can be configured to support 21 CFR Part 11 compliance, ensuring adherence to electronic records and signatures industry standards.
The AES Tubing Sets designed for the Deluxe Benchtop BPC are manufactured in an ISO 14644-1 Class 7 Clean Room environment, ensuring high standards of sterility and quality. These sets comply with USP Class VI and ISO 10993 standards, covering critical biocompatibility aspects. This ensures the tubing sets meet biopharmaceutical applications’ essential safety and reliability requirements.
The Deluxe Benchtop Bioprocess Control System
(4) Integrated Pumps
AES Tubing Set
Compatible Bioreactor of Choice
On/Off, E-Stop and Reset Buttons
Gas Overlay & Sparge Connections
Agitation Connection, pH, DO, Biomass, and temp sensors
External Heating Connection
Auxiliary Pump with an option (3) Integrated Pumps
Gas Module
Bioreactor Module
Why Choose AES for Your Deluxe Benchtop Bioprocess Controller?
Customizable for Your Bioprocess Needs
The Deluxe Benchtop Bioprocess Controller can be tailored to meet the specific requirements of your bioprocess. Whether you need custom sizes, configurations, or features, we work closely with you to ensure this rocking bioreactor system aligns with your needs.
Seamless Integration for Your Lab or Facility
The Deluxe Benchtop Bioprocess Controller is designed for seamless integration with your DCS. This compatibility allows for easy connection and communication with existing automation and control systems, enabling centralized monitoring and control of your operations.
Aftermarket Services & Training
Comprehensive aftermarket services and training is available to ensure you get the most out of your Deluxe Benchtop Bioprocess Controller. Our team provides ongoing support, maintenance, and training to keep your operations running efficiently and effectively.
Fabricated in the USA
All Bioprocess Controllers are manufactured in the USA, adhering to the highest standards of quality and precision. This ensures reliability and consistency in every unit, providing you with a dependable solution for your bioprocess needs.
Deluxe Benchtop Bioprocess Controller Applications
Cell Culture & Fermentation
mAb Production | Vaccine Production | Recombinant Proteins | Biosimilars | Cell-Based Meat | Microbial Fermentation
Gene
Therapy
AAV | Gene Replacement | Gene Editing | Oncolytic Viruses
Cell
Therapy
CAR-T Therapy | iPSC | MSC | Stem Cell Expansion
Bioprocessing & Manufacturing
Media & Buffer Prep | Upstream Processing | Scale-up & Scale-down | Process Development
Frequently Asked Questions
Yes, the Deluxe Benchtop BPC is highly customizable to accommodate specific process requirements. Our team collaborates closely with clients to tailor the system, optimizing it for unique cell culture and bioprocessing protocols.
Absolutely. The Deluxe Benchtop BPC integrates with Rockwell as a standard and DeltaV as a deluxe offering. However, our engineering team can customize the integration to seamlessly work with your preferred DCS, ensuring compatibility and streamlined operation within your existing automation infrastructure.
The Deluxe Benchtop BPC’s modular design maximizes benchtop space by allowing you to stack components and add only the necessary modules. This flexibility makes it ideal for labs with limited space while offering robust functionality.
The Deluxe Benchtop BPC is designed for scalability, making it ideal for process development. Its modular and flexible design allows you to refine and optimize your processes on a smaller scale while seamlessly transitioning to larger equipment as your production needs expand. Whether you’re fine-tuning parameters in early-stage development or scaling up for commercial manufacturing, the Deluxe Benchtop BPC ensures consistent and reliable performance at every step.
Certainly! At AES, we conduct rigorous Factory Acceptance Testing (FAT) to guarantee that all equipment meets our stringent quality standards before it leaves our facility. In addition to FAT, our dedicated Global Service Team can oversee Site Acceptance Testing (SAT) to ensure seamless installation and operation at your site. For more detailed information, please visit our Aftermarket Service page.
Yes, in addition to detailed user manuals, we can provide comprehensive operator training sessions. Our training ensures your team can confidently operate and maintain our equipment, maximizing its performance and longevity.
Yes, we do. Our Global Service Team is unwaveringly dedicated to providing comprehensive aftermarket support to ensure your equipment continues to operate at peak performance. For any issues that cannot be resolved remotely, we guarantee on-site arrival within 48 hours. For more details, please visit our Aftermarket Service page.
Lead times vary depending on the complexity and customization requirements of the equipment. Our sales team can provide specific lead time estimates based on your project timeline and needs.
We can provide references upon request. These documents showcase our successful collaborations and the positive impact of our solutions on our clients’ operations.
Optimize Your Bioprocess Now!
