Process Engineering Services
From Concept to commissioning
Process Engineering Designed for your Bioprocess
Whether you're building a new facility, expanding capacity, or optimizing an existing process, our Process Engineering team helps you move forward with clarity and confidence. From upstream to fill/finish, we work alongside you to design and implement bioprocesses that are scalable, efficient, and GMP-ready.
What we do in process engineering
our process engineering support includes:
- Facility layout and material/personnel flow planning
- Process block diagrams, PFDs, and P&IDs
- Equipment sizing, selection, and integration
- Cross-functional coordination with CQV, Automation, and IT
- Support for scale-up and tech transfer
WHY AES
Biotech
Built-In
We specialize in biopharma. Our engineers understand the need of mAbs, cell and gene therapies, cell-based meats, and more—from process chemistry to facility flow.
Cross-Functional From the Start
We build with the full lifesycle in mind, coordinating closely with our CQV, automation, and utility teams to reduce friction down the line
Flexible Delivery Models
From early-phase studies to full facility builds, we scale our support to match your timeline, budget, and project goals.
CORE Capabilities of Process Engineering
Designing end-to-end bioprocesses that scale.
Upstream & Downstream Mapping: From fermentation to purification, we design complete process flows.
Mass & Energy Balances: Define process inputs, outputs, and utility needs.
PFDs & P&IDs: Develop precise process flow diagrams and instrumentation layouts.
Technology Transfer: Seamlessly scale from lab to pilot to production.
Designing processes that fit your space—and your science.
Equipment Selection & Sizing: Match vessels, skids, and filtration systems to your process.
Single-Use or Stainless Strategy: Align design with your production philosophy.
Skid Integration: Optimize layout and interconnections for modular or custom systems.
Process Intensification: Reduce footprint and improve yield through advanced strategies.
Bridging engineering with smart automation.
Control Philosophy Development: Define how your process will operate—safely and reliably.
Sensor Strategy: Recommend inline sensors for real-time control.
PAT Integration: Enable real-time monitoring and analytics.
Batch Record Automation: Support for eBR systems and audit trail readiness.
Designing with quality and compliance in mind.
cGMP Design Compliance: Meet global regulatory expectations from day one.
HAZOP & Risk Analysis: Proactively identify and mitigate risks.
Validation Support: Contribute to IQ/OQ/PQ documentation and readiness.
CPP Identification: Link process performance to product quality.
Improving yield, reducing downtime, and solving problems fast.
Yield & Throughput Improvements: Tune feed strategies and harvest parameters.
Cycle Time Reduction: Identify and eliminate bottlenecks.
Root Cause Analysis (RCA): Investigate failures and out-of-spec results.
Deviation & CAPA Support: Provide technical input for quality resolutions.
Supporting you through every phase of project execution.
Conceptual to Detailed Design: Collaborate with architects, MEP, and CQV teams.
Commissioning & Startup: Participate in FAT/SAT, walkdowns, and readiness.
SOP Development: Draft procedures tailored to your operations.
Training & Handoff: Assist with knowledge transfer and team readiness.
How We work
We collaborate early and often, because engineering decisions made today shape your success tomorrow. From our first conversation to final handoff, we’re your partner in building processes that work.
Our Approach:
Discover
Understand your science, bioprocess workflow, and facility goals.
Design
Engineer practical, flexible solutions with future scale in mind
Deliver
Provide clear, compliant packages and support through buildout or integration.
Ready to get started?
Let’s build your next breakthrough together.
